112038 充電式リポバッテリー 3.7V

Rechargeable LiPo Battery 3.7V Structure Overview

Manufacturers construct the rechargeable LiPo battery 3.7V using a laminated pouch architecture that combines stacked electrodes and flexible sealing materials. First, engineers align cathode and anode foils into a controlled stack structure, and they insert a microporous separator between each layer to maintain ionic isolation. Meanwhile, they position current collector tabs with precision to ensure stable electrical routing. After that, they transfer the assembled core into an aluminum-plastic composite pouch, and they adjust internal alignment before sealing preparation begins.

材料系と電極組成

Producers apply lithium metal oxide materials onto aluminum foil to form the cathode layer, and they coat graphite-based slurry onto copper foil to create the anode structure. In addition, they mix conductive additives and polymer binders into the slurry to maintain uniform dispersion during coating. Subsequently, they dry the coated electrodes under controlled thermal conditions to remove residual solvents, and they perform calendering to stabilize thickness and surface density. Moreover, they select multilayer PP/PE separator films to support ionic transfer while preventing internal short circuits.

Electrode Fabrication and Assembly Process

Technicians begin electrode processing by cutting coated foils into defined dimensions, and they carefully control edge quality to avoid burr formation. Then, they stack electrodes and separators in alternating order, and they maintain strict alignment using automated fixtures. After that, they weld aluminum and copper tabs using ultrasonic or resistance welding methods, and they reinforce tab junctions with insulation layers. Meanwhile, they route the tab structure outward from the pouch edge while preserving internal spacing integrity.

Formation, Testing, and Standard Compliance

Engineers initiate formation cycling to activate electrochemical interfaces and stabilize SEI layers under controlled charge-discharge profiles. Subsequently, they conduct aging tests to evaluate voltage behavior and impedance stability over time. Finally, quality teams execute dimensional inspection, insulation resistance measurement, weld strength verification, and leakage detection. Throughout production, they comply with IEC 62133 and UN38.3 standards, and they ensure each rechargeable LiPo battery 3.7V meets strict manufacturing consistency and transport safety requirements.

製品の特徴

1. 🛠️ カスタマイズ可能
   顧客の要望に合わせてカスタマイズ可能
2. ⚡ ハイパワー
   最大20°Cの放電率が利用可能です
3. ⏱️ 長周期寿命
   長期的な製品使用ニーズを満たします
4. 🛡️ 高い安全性
   包括的な安全試験に合格
5. 🔋 真定格容量
   プロダクトデザイン能力に合致します
6. ⚛️ 多化学オプション
   LCO、NCM、NCA、LFPシステムをカバーしています
7. 🧰 多重保護機構
   過充電、過放電、過電流、ショート回路保護を備えた内蔵保護ボード

製品応用分野

この製品は、さまざまな携帯型および電源型電子機器に適しており、典型的な用途は以下の通りです:

• パーソナルケアと健康: 電動歯ブラシ、美容機器、フィットネストラッカー、医療機器

• スマートデジタル&オーディオ: ヘッドホン、スピーカー、ネブライザー、おもちゃ、ライト

• 金銭的支払いとオフィス: POSマシン、USBトークン、ポータブルプリンター